From Start to Finish: How Are Elf Bars Made?
From Start to Finish: How Are Elf Bars Made?
Ever wondered how Elf Bars are made? This article takes a look at the manufacturing process, exploring each step from creating the individual components to the final packaged product. Thanks to a manufacturer, we can even have a sneak peek into the ultra-modern factory and see the production process on video.
The history of the Elfbar brand
Before taking a closer look at the manufacturing process of Elf Bars, let’s briefly summarize the history of the company.
Elf Bar is one of the most popular vaping brands in the world. It took over the vaping community and made a huge impact on many other competitors. No wonder Elf Bar vaping products are so beloved by the community; they provide exactly what vapers love: unique, long-lasting flavors, reliability, constant innovation, and usability at a reasonable price. But how did it all start?
Elf Bar was founded in 2018 in Shenzhen, China. It is manufactured by iMiracle Shenzhen. Within a few years, it became one of the most popular vaping products globally. How popular, you may ask? To answer this, let’s take a look at the numbers.
- According to NielsenIQ, Elf Bar and other vaping products manufactured by iMiracle sold over $1.5 billion worth of vapes in 12 months, equivalent to around 160 million units in 2021.
- Based on a recent ECigIntelligence report, Elf Bar, Lost Mary, and other iMiracle products are expected to generate around $3.5 to $4 billion globally this year.
In six years, Elf Bar became a leading brand in the vaping sector. One reason for this is the extremely high build quality. Let’s see how Elf Bars are made.
How are Elf Bars made?
Elf Bars are produced in a top-notch factory in Shenzhen. While the exact production process is complex and proprietary, the manufacturer has created a factory tour video that provides a general overview of how Elf Bars are made. Let’s see the most important steps.
As Austin, a senior quality manager at the iMiracle factory, points out, Elf Bars consist of different components:
- Atomizer module: The atomizer module includes the tank and specialized components that heat the e-juice, converting it into vapor for inhalation.
- Power module: The power module houses a lithium battery that provides the necessary energy to operate the vape device reliably.
- Control unit: The control unit regulates the operation of the vape, ensuring consistent performance.
These components are assembled and then placed into the shell of the product, which is made from durable plastic allowing users to enjoy vaping without worrying about malfunctions.
The assembly process is completely automated, which not only saves a lot of labor costs, therefore making the product more affordable but also reduces the risk of quality problems. The factory uses CCD sensors to make the automatic assembly process even more precise.
After the assembly process, the Elf Bars are tested thoroughly, as detailed in the video below.
Finally, they are packaged and dispatched for resellers and distributors.
What are the most popular Elf Bar products?
Now that you understand how Elf Bars are made, let’s take a look at some of the most popular vapes from the brand.
BC10000
Discover the Elfbar BC10000 Ultra 5%, the ultimate choice for vaping enthusiasts. With up to 10000 puffs and a huge 18ml e-liquid capacity, it ensures long-lasting enjoyment. Featuring a 620mAh battery and user-friendly design with handy indicators, it’s perfect for hassle-free vaping. Enjoy rich flavors and smooth draws thanks to its advanced coil and airflow system.
Elfbar BC10000 flavors:
- Blue Razz Ice,
- Blueberry Mint,
- Double Mango,
- Grape Ice,
- Peach Ice,
- Peach Mango,
- Red Berry Cherry,
- Strawberry Ice,
- Strawberry Kiwi Ice,
- Watermelon Ice and much more.
Elfbar BC10000 Ultra 5% specifications:
- Size: 85 × 43 × 22 mm
- Battery capacity: 620 mAh
- Puffs: Up to 10000
- Charging Port: Type-C
Elfbar 3600 5%
Explore the Elfbar 3600 5%, a vape designed for those craving delightful flavors and a satisfying experience. With up to 3600 puffs and a robust 500mAh battery, it ensures extended vaping sessions without interruptions. Designed for ease of use, Elfbar 3600 requires no complicated setup—just unpack and indulge.
Elfbar 3600 flavors:
- Strawberry Kiwi,
- Pineapple Mango,
- Sour Apple,
- Watermelon Lemon,
- Gummy Bear,
- Banana Milk,
- Mango Peach,
- Berry Peach,
- Blue Razz Lemon,
- Russian Cream and much more.
Elfbar 3600 5% specifications:
- Nicotine strength: 50mg/ml (5%)
- Puffs: up to 3600
- Liquid capacity: 10.6ml
- Size: 25x112mm
- Battery: 500mAh
Elfbar TE5000 5%
Elfbar TE5000 5% is perfect for vapers who appreciate great flavors and reliable performance. With a strong 550mAh battery, it offers up to 5000 puffs for long-lasting enjoyment. Choose from flavors like Blue Razz Lemon and Pineapple Mango Orange, crafted for a satisfying taste experience.
Elfbar TE5000 flavors:
- Apple Peach
- Banana Berry
- Blue Razz Lemon
- Blue Razz Slushy
- Blueberry Ice
- Carnival
- Grape
- Juicy Peach
- Passion Fruit Guava
- Pineapple Mango Orange
- Rockstar
- Strawberry Ice
- Strawberry Swirl
- Van Ice
- Watermelon Ice
Elfbar TE5000 5% specifications:
- Size: 78 × 42 × 22 mm
- Battery capacity: 550 mAh
- Nicotine Strength: 50 mg/ml (5%)
- Puffs: up to 5000
